Solid parts for kit 204

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Solid parts for kit 204

Postby scottbower » Wed Apr 15, 2020 9:27 am

I am TERRIBLE at cutting out and gluing together the plastic parts. I can never get a good clean cut and glue line when putting together the machine guns, engine and pilot. Does anyone have any good tips/video? Does anyone have a good source of solid parts so i dont need to cut and glue?
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Re: Solid parts for kit 204

Postby Johnny ace » Wed Apr 15, 2020 1:41 pm

Try filling the part with clay to make it solid.use light cuts with a sharp blade to get close,then sand.I hope this helps.
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Re: Solid parts for kit 204

Postby 42swing » Thu Apr 16, 2020 12:31 pm

Most such parts are what are referred to as vacuformed, rather than injection molded. Heated plastic sheets are drawn down over a mold using a vacuum.

Don't try to cut the part out directly, using a sharp Xacto knife trim around the part leaving an 1/8 in. or so as a flange around the part. Once separated, sand the back of the part on a piece of medium grit w/d sandpaper attached to a flat board in a circular motion using light and even pressure. What you're trying to do is to slowly reduce the thickness of the flange until it can be peeled away. Check for fit, you may need to remove a little more, but not usually.

To help with assembly, you might want to glue some strips of leftover plastic sheet to one half to help align the parts and provide a larger gluing surface.
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